Product Description

 

Hydraulic Cylinder – Threaded Pistons

 

Introducing our high-quality Hydraulic Cylinder Threaded Pistons, designed for heavy-duty applications. These pistons are perfect for use in hydraulic cylinders, hydraulic pumps, cylinder heads, hydraulic jacks, and more. Crafted with precision and durability in mind, our pistons ensure optimal performance and reliability.

 

Our threaded pistons are made from top-grade materials, guaranteeing strength and longevity. The customizability of these pistons allows for a perfect fit in any hydraulic cylinder, ensuring maximum efficiency. With our sealing kit for hydraulic cylinders, you can further enhance the performance and extend the lifespan of your hydraulic system.

 

Whether you need a single piston or bulk supply, our hydraulic cylinder pistons are available for export. We offer high precision and customized options to meet your specific requirements. Our 100% export-customized CNC processed hydraulic cylinder parts, including pistons and cylinder heads, are trusted by customers worldwide.

 

Upgrade your hydraulic system with our reliable and efficient hydraulic cylinder threaded pistons. Experience superior performance and durability with our high-quality products. Order now and enjoy the benefits of a well-functioning hydraulic system!

Company Profile

 

IATF16949 and ISO 9001 certified precision CNC machining service company, started in 2006, Infinity provides customers with more than 1 million sensor components every year, such as the sensor housing, processing connectors, adapters, mounting rods, and mounting plates for flow sensors, pressure sensors, and temperature sensors. Product materials include stainless steel, copper alloy, aluminum alloy, and special alloys. The complex, precise, reliable, and safe manufacturing process ensures the high-quality requirements of customers’ products.
With over 3000m2 production workshop, Infinity company provides whole processing from material cutting to inspection & packing and shipment service.

 

Workshop Overview

Equipment List
  Name No. of set Model/Spec. Origin
Infinity Precision Machining main Equipment  CNC Vertical
 Machining Center
2 VJ850,850X500X520/4-Axis ZheJiang
CNC Vertical
 Machining Center
2 Dooson DNM515,1571*540*510 China
CNC Vertical
 Machining Center
1 MAZAK VCN530CL China
Horizontal CNC Lathe 8 OKUMA L250-E ZheJiang
Horizontal CNC Lathe 1 OKUMA L300-M/2.5-Axis ZheJiang
Horizontal CNC Lathe 1 OKUMA L400-E ZheJiang
Horizontal CNC Lathe 3 OKUMA L200EMY ZheJiang
Ultrasonic Cleaning machine 2 KC-6000W China
Automatic Metal Band Sawing
machine
4 GHS4232 China
Flat Grinder 1 M7132B China
Wire Cutter 1 DK7740 China
Pipe bending machine 2   China
Shape mill 1     China
Vibration Burnisher 1 N/A China
Co2 gas-shielded welding 4 FN250 China
Swiss-type CNC machine 1 CSBII 250 ZheJiang
Drilling and tapping machine 4 ZS4116 China

 

Quality Control Process

Infinity Industries, Inc. provides customers with complete inspection services, from first article inspection, to process random inspection, and final inspection, all of which are implemented in strict accordance with the customer’s drawings.

 

  Name No. of set Model/Spec. Origin
Inspection Instrument 3D-Measuring System 1 Hexagon,06.08.06 Switzerland
Projector 1 3D Family VME-300 ZheJiang
Contour graph  1 Mitutoyo contracer CV-2100 Japan
Surface rough meter 1 TR210 China
Angle Measurement Instrument 3 0~360° China
Pin Gage variety φ25+/-0.05/φ25.3+/-0.05/φ35+/-0.05 China
R-gage 2 R1~R6.5mm China
Inside Micrometer 5 0-30mm China
Outside Micrometer 5 25~50mm China
Digital Height Guage 20 0~300mm China
Digital Inside Groove Capliers 5 0~150mm China
Digital Vernier Calipers variety 0~200mm/0~300mm China
Mechanical Vernier Calipers variety 0~150mm China
Thread Plug Guage variety 1/2-13UNC,3/4-16UNF,7/16-20UNF,1/4-20UNC-2B/NPSL1/8-27/1/2-14NPT/3/4NPT/M18,26,27X1.5-6h/M4-6h/1/2-14NPSM China
Thread Ring Guage variety M12X0.5-6h/7/8-14UNF,3/4-16UNF,1/2-20UNF,5/8-18UNF,9/8-12UNF,5/8-24UNF,9/16-18UNF-2A/M18X1.5-6g/G1/2A/G1/4-2A/1/4-18NPT/M12X1-6g/M12X1-6h/1/2-14NPT China

Packaging & Logistics

In principle, all legal requirements must be complied with in our packaging and logistics process. These are in particular: 

–    dangerous goods regulation
–    national/international regulations for the treatment of wooden pallets
–    requirements of sea freight, if necessary
–    requirements of air cargo, if necessary
–    packaging directives from our customers
Further applies to:
–    The transport safety always rests with the consignor. Regarding cargo securing the legal regulations apply according to StVO and HGB and the         VDI Xihu (West Lake) Dis.line 2700. 
–    Infinity Company shall treat the goods during storage and shipping in such a way that the agreed-upon quality standard is preserved.
–    The storage at our location shall be made according to the FIFO principle.
–    All packaging materials must be free of attached silicone (e.g. silicone oil) and contain silicone.
Environmental Requirements / Occupational Safety 
No danger to humans or the environment may occur through the delivery of the products. Hazardous materials (dangerous goods) must be labeled in such a way that the dangers are easily recognizable and visible from the outside. 
–    Individual packs / reusable packaging / refillable containers should not exceed an individual weight of 15 kg.
–    The packing height of the loading unit must not exceed a maximum of 1600 mm.
–    The maximum weight of the load unit must not exceed 1200 kg.
–    The maximum dimension of pallets must not exceed 1200 mm x 1000 mm.
–    Individual packs / reusable packaging / returnable containers/cargo units must not be damaged.
–    Loading units must be accessible (at least 100 mm lower ride height).

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Certification: RoHS, ISO9001, IATF 16949
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

Are there any emerging trends in hydraulic cylinder technology, such as smart features?

Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:

1. Sensor Integration:

– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.

2. Connectivity and IoT:

– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.

3. Energy-Efficient Designs:

– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.

4. Advanced Materials and Coatings:

– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.

5. Intelligent Control Systems:

– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.

6. Predictive Maintenance:

– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.

7. Enhanced Safety Features:

– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.

These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.

hydraulic cylinder

Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations

Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:

  1. Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
  2. Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
  3. Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
  4. Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
  5. Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.

In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.

hydraulic cylinder

How do hydraulic cylinders generate force and motion using hydraulic fluid?

Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:

1. Pascal’s Law:

– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.

2. Hydraulic Fluid and Pressure:

– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.

3. Cylinder Design and Components:

– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.

4. Fluid Input and Motion:

– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.

5. Force Generation:

– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.

6. Linear Motion:

– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.

7. Control and Regulation:

– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.

8. Return and Recirculation of Fluid:

– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.

In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.

China best Customized Hydraulic Cylinder Parts: Cylinder End, Multi-Way Valve Body   vacuum pump for ac	China best Customized Hydraulic Cylinder Parts: Cylinder End, Multi-Way Valve Body   vacuum pump for ac
editor by CX 2023-12-30