Product Description

hydraulic cylinder tipping gear system for dump truck manufacturer

The hydraulc self-charging system for dump truck includes telescopic hydraulic cylinder,supporting bracket, hydraulic hose, gear pump, limit valve and other fittings. It has simple structure, high strength and safe operation with competitive price and excellent quality.

1. dump truck telescopic hydraulic cylinder  drawing and parameter

Features

customer hydraulic cylinder

Bore Diameter

2′-60’/50-1500mm

Rod Diameter

1′ – 60’/25 -1500 mm

Wall Thickness

0.1′-4’/3-100 mm

Max Stroke

366’/9280 mm

Max Pressure

9600 psi/600 bar

Test Pressure

14500 psi/1000 bar

Material

20#,40#,45#,16Mn,27SiMn,etc

Seal Kits

Hallite,Parker,NOK,DICHTOMATIK,Trelleborg,Merkel,etc

Diamensional Accuracy

H7-H11

Bore Roughness

Ra 0.4-1.6mm

Coating

hard chrome

Purpose

Construction,metallurgical,mining,agricultural,forestry machinery,etc

OEM

Yes

MOQ

1 Piece

 Certificates

ISO9001,ISO/TS16949,ABS,AQA,API,CCS,CCRI,DNV

Product details:

Production process:
 


hydraulic cylinder for dump truck , trail truck,garbage truck,crane

1.Sinciput telescopic hydraulic cylinder is used in lager-tonnage sinciput hydraulic system. Together with hydraulic pump, change valve, and limit valve, it can realize the function of lifting pausing and falling. And the product can be designed and made according to the demands of customers.

2.underbody telescopic hydraulic cylinder is used in large-tonnage side-dumping hydraulic system. Together with hydraulic pump, change valve, and limit valve, it can realize the function of lifting pausing and falling. And the product can be designed and made according to the demands of customers.

 

hydraulic cylinder for coal mine dump truck

3.Hydraulic cylinder is the most important component in hydraulic systems, it will transfer hydraulic energy into mechanical energy, and is matched with various transmission mechanism, to complete a variety of mechanical motion.

4.Hydraulic cylinder has the advantages of simple structure, large output force, stable and reliable performance, easy maintenance, wide application. 

5. customer hydraulic cylinder can be used for dump truck, marine, drilling machine, industry, elevator , workover rig , mining, agriculture, industry, construction ,etc.

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: High Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Structure: Piston Type
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

What safety considerations are important when working with hydraulic rams?

Working with hydraulic rams requires careful attention to safety to prevent accidents and ensure the well-being of personnel. Here’s a detailed explanation of important safety considerations:

1. Pressure Hazards: Hydraulic rams operate under high pressure, which can pose significant hazards if not properly managed. It is crucial to follow manufacturer guidelines and industry standards regarding maximum pressure limits. Pressure relief valves should be installed to prevent overpressurization, and pressure gauges should be used to monitor the system’s pressure levels.

2. Personal Protective Equipment (PPE): Workers involved in the operation or maintenance of hydraulic rams should wear appropriate personal protective equipment. This may include safety glasses, gloves, protective clothing, and steel-toe boots. PPE helps protect against potential hazards such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.

3. Lockout/Tagout Procedures: Before performing any maintenance or repair tasks on a hydraulic ram, proper lockout/tagout procedures must be followed. This involves isolating the hydraulic system from its power source, de-energizing the equipment, and securing it with lockout devices or tags to prevent unintentional startup. Lockout/tagout procedures ensure that the ram remains in a safe and non-operational state during maintenance activities.

4. Training and Competence: Only trained and competent personnel should operate or work on hydraulic rams. Proper training ensures that individuals understand the safe operating procedures, potential hazards, and emergency protocols associated with hydraulic systems. Competent workers are familiar with the equipment’s limitations, maintenance requirements, and troubleshooting techniques.

5. Inspection and Maintenance: Regular inspection and maintenance of hydraulic rams are essential for safety. Components should be inspected for signs of wear, leaks, or damage. Any identified issues should be promptly addressed to prevent potential failures or accidents. Maintenance tasks should be performed following manufacturer recommendations and industry best practices.

6. Fluid Handling: Hydraulic fluid used in rams can be hazardous. It is important to handle hydraulic fluid with care, avoiding skin contact or ingestion. Spills should be cleaned up promptly, and proper waste disposal procedures should be followed. Material Safety Data Sheets (MSDS) provided by the hydraulic fluid manufacturer should be consulted for specific handling and disposal guidelines.

7. Risk Assessment: Before working with hydraulic rams, a thorough risk assessment should be conducted to identify potential hazards and implement appropriate safety measures. This assessment should consider factors such as system pressure, equipment stability, environmental conditions, and human factors. Mitigation strategies should be implemented to minimize risks and ensure a safe working environment.

By adhering to these safety considerations, including managing pressure hazards, using appropriate PPE, following lockout/tagout procedures, providing training and competence, conducting regular inspection and maintenance, handling fluids safely, and performing risk assessments, the risks associated with working with hydraulic rams can be effectively mitigated, promoting a safe working environment for all personnel involved.

hydraulic cylinder

How does a hydraulic ram contribute to energy-efficient force generation?

A hydraulic ram plays a significant role in energy-efficient force generation. Here’s a detailed explanation:

1. Force Multiplication: One of the key advantages of a hydraulic ram is its ability to multiply force. Hydraulic rams utilize the principle of Pascal’s law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. By applying a relatively small force to a small piston or plunger, hydraulic rams can generate a significantly larger force at a larger output piston or plunger. This force multiplication allows for the efficient generation of high forces with relatively low input forces, resulting in energy savings.

2. Power Transmission: Hydraulic rams are part of a hydraulic system that efficiently transmits power from a prime mover, such as an electric motor or an internal combustion engine. The hydraulic system uses pressurized fluid to transmit power through pipelines to the hydraulic ram. The fluid acts as a medium to transfer energy from the prime mover to the ram. Hydraulic systems have high power transmission efficiency, minimizing energy losses during power transfer. This efficiency contributes to energy-efficient force generation in hydraulic rams.

3. Variable Force and Speed Control: Hydraulic rams offer the ability to control and adjust the force and speed of operation. By regulating the flow of hydraulic fluid into the ram, the force exerted by the ram can be precisely controlled. This allows for matching the force output to the specific requirements of the task at hand, avoiding unnecessary energy consumption. Additionally, the speed of the ram can be adjusted by controlling the flow rate of the hydraulic fluid. By optimizing the force and speed of operation, hydraulic rams ensure energy-efficient force generation.

4. Regenerative Energy: Hydraulic systems can incorporate regenerative circuits to capture and reuse energy that would otherwise be wasted. Regenerative circuits allow the hydraulic fluid, which carries potential energy, to flow back into the system after completing a task. This energy can be stored or redirected for future use, reducing the overall energy consumption of the hydraulic system. By implementing regenerative circuits, hydraulic rams contribute to energy efficiency by harnessing and recycling energy that would have otherwise been dissipated.

5. Compact Design and Light Weight: Hydraulic rams are compact and lightweight compared to other force generation mechanisms. Their compact design reduces the amount of material required for construction, resulting in lower energy consumption during the manufacturing process. The lightweight nature of hydraulic rams also contributes to reduced energy requirements for transportation and installation. The combination of compact design and light weight makes hydraulic rams an energy-efficient choice for force generation in various applications.

6. System Integration: Hydraulic rams can be easily integrated into complex hydraulic systems, allowing for efficient overall system design. The integration of hydraulic rams with other components, such as valves, pumps, and accumulators, enables precise control and optimization of the force generation process. Proper system design and integration ensure that hydraulic rams operate at their highest efficiency, minimizing energy waste and maximizing force generation capabilities.

In summary, hydraulic rams contribute to energy-efficient force generation through force multiplication, efficient power transmission, variable force and speed control, regenerative energy utilization, compact design and light weight, as well as system integration. These features make hydraulic rams a preferred choice in applications where energy efficiency and precise force generation are essential.

hydraulic cylinder

What is the importance of hydraulic fluid in a hydraulic ram?

Hydraulic fluid plays a critical role in the operation of a hydraulic ram. It serves several important functions that are essential for the ram’s performance and efficiency. Here’s a detailed explanation:

1. Transmitting Power: Hydraulic fluid is a medium that transfers power within the hydraulic ram. When water flows into the ram during the drive phase, it exerts pressure on the hydraulic fluid. This pressure is transmitted to other parts of the ram, such as the valve mechanism or the air vessel, enabling the conversion of hydraulic energy into mechanical work.

2. Lubrication: Hydraulic fluid acts as a lubricant for the moving parts of the hydraulic ram. It reduces friction between components, minimizing wear and tear and ensuring smooth operation. Proper lubrication helps extend the lifespan of the ram and improves its overall efficiency.

3. Heat Dissipation: During the operation of a hydraulic ram, heat is generated due to the conversion of hydraulic energy. Hydraulic fluid helps dissipate this heat, preventing overheating of the ram’s components. Effective heat dissipation maintains the ram’s performance and prevents damage caused by excessive temperatures.

4. Sealing and Contamination Control: Hydraulic fluid provides a sealing function within the ram. It fills the gaps and spaces between components, preventing leakage of water or air. Additionally, hydraulic fluid helps control contamination by forming a barrier that prevents external contaminants, such as dirt or debris, from entering the hydraulic system. This helps maintain the cleanliness and integrity of the ram.

5. Pressure Transmission: Hydraulic fluid is incompressible, allowing it to transmit pressure effectively within the ram. It enables the transfer of hydraulic energy from the water to the various components, ensuring the proper functioning of the ram.

6. Compatibility with Materials: Hydraulic fluid is selected based on its compatibility with the materials used in the hydraulic ram. It should not degrade or damage the ram’s components over time. Proper fluid selection ensures that the hydraulic ram operates reliably and remains in good condition.

Overall, hydraulic fluid is of utmost importance in a hydraulic ram. It transmits power, provides lubrication, dissipates heat, seals the system, controls contamination, transmits pressure, and ensures compatibility with the ram’s materials. These functions contribute to the smooth operation, efficiency, and longevity of the hydraulic ram.

China Professional Hydraulic Oil Telescopic RAM for Tipper Truck Manufacturer   vacuum pump engine	China Professional Hydraulic Oil Telescopic RAM for Tipper Truck Manufacturer   vacuum pump engine
editor by CX 2023-12-08