Product Description

Company Introduction:
ZheJiang CHINAMFG Hydraulic Co., Ltd is specialized in hydraulic products Design, R&D, and Manufacturing.

We mainly produce Hydraulic Cylinders for the Trucks, Coal Mining Industry, Metal Forming Industry Ship Industry, Oil Rigs and CHINAMFG Engineering.Also, we can design and manufacture various special purpose hydraulic cylinders according to customer design and requirements as agriculture industry, 6 DOF platform, machine tools, etc.

Our annual capacity is 200,000 pcs of cylinders which make our company an important production base for Hydraulic Cylinders in China.

History of Wantong:
 

>Dump truck telescopic hydraulic cylinder was successsfully developed in 2002;
>Began to cooperate with famous brands companies ,Such as CHINAMFG ,SHACMAN in 2005;
>Passed ISO/TS 16949 International Quality management system certification in 2006;
>Began to cooperate with ZMJ,Co.,Ltd in 2009;
>The electroplating production line was completed and had passed the accepance of environmental impact assessment in 2012;
>Has been raised as a listed Company in 2014;
>Cylinder with 10-stage .22-meter stroke for Military project was successfully developed  in 2015;
>The North American Type Thin-Walltelescopic cylinder was successfully developed in 2015;
>Military Hydro-Pneumatic Spring and Suspension System was successfully developed in 2016;

 

HS Code 8412210000
Application Dump truck
Material of cylinder tube Alloy steel
Seal Hallite, SKF, NOK, Guarnitec, Parker
Coating All tubes are chrome plated
Working pressure 16mpa-30mpa
Stroke 6000mm
Color red black blue gray, according to customer’s requirement
Mounting Type Earring-trunnion, double trunnion, double earring (eye end), Pin to pin botton
Certification ISO/TS16949
Package pallet, plywood case 
Warranty Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder.
Main export market US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites, Singapore
Payment terms T/T, L/C, 
Delivery time 20 days after down payment

 
Production Process:
>Each processing under our control, each products, every step under strict quality control;

Exhibitions& Customers:
>We are the supplier of SINOTRUK, CIMC, JAC, SHACMAN, ZMJ and YANKUANG GROUP
manufacturing and refitting company use our telescopic cylinder as first choice.
 
>We attended each Bauma exhibition, the world trade fair for construction equipment, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

Quality Control:
1, The mechanical properties and chemical elements of the raw material will be inspected to check whether qualified after entering the warehouse.
2, Chemical composition inspection of raw materials, Test the chemical composition of metallic materials, such as C, Si, Mn, P, S, Cr, Ni and other elements.Mainly for raw materials incoming inspection, by testing whether the material qualified, receiving materials.
3, Metallographic analysis of metal materials is usually the raw materials, such as copper, iron, aluminum, magnesium, zinc, titanium, etc., for the processing of structural parts and finished product evaluation, through the metallographic analysis, You can find a variety of possible reasons for failure analysis in time, Prediction and analysis the characteristics of metallic materials and materials, Study material surface, and internal defects, and to improve and verify the process technology of the material;
4, Salt spray test is a major use of salt spray test equipment created by the artificial simulation of salt spray environmental conditions to assess the corrosion resistance of products or metal materials, environmental testing
5, Mechanical performance testing equipment can meet the requirements of mechanical testing, all the use of computer digital display, so the accuracy is more accurate so that the mechanical properties of each cylinder barrel has been greatly improved.
6, Every workpiece is machined according to the confirmed drawings and will be inspected casually by QC according to a certain proportion.The traceable record shall be clear and traceable.
7, The qualified parts are assembled into 1 cylinder and then the pressure test will be done.
Before and after assembly, the basic dimensions and workmanship will be inspected again.
8, An inspection report will come into being before delivery.

Certificated:

Package:

Guarantee and after sale service:
Pre-sale service: Keep communicating with the truck manufacturers, including the selection of product model, the design of a hydraulic system, a test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
>The sale service: Provide training and technical support for users.
After-sale service: Solve the problem firstly, then analyze responsibility; Replace the system components
immediately if any need.
> 24 hours telephone service hotline.

 

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Material: Steel
Structure: General Cylinder
Power: Hydraulic
Standard: Standard
Pressure Direction: Single-acting Cylinder
Double-Acting Cylinder Type: Common Cylinder
Customization:
Available

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hydraulic cylinder

How does a hydraulic ram contribute to efficient and powerful force generation?

A hydraulic ram utilizes specific design principles and mechanisms to generate efficient and powerful forces. Here’s a detailed explanation:

1. Water Hammer Effect: The hydraulic ram harnesses the water hammer effect to generate powerful forces. When water flows into the ram during the drive phase, it gains velocity and momentum. As the water reaches a certain pressure threshold, the valve mechanism rapidly closes, creating a water hammer effect. This sudden closure of the valve generates a high-pressure pulse that propels a portion of the water to a higher elevation, producing a powerful force.

2. Momentum Transfer: The hydraulic ram efficiently transfers the momentum of flowing water to generate force. The momentum of the moving water is converted into mechanical work as the water hammer effect occurs. By utilizing the kinetic energy of the water, the hydraulic ram maximizes the efficiency of force generation.

3. Energy Recovery: One of the key features of a hydraulic ram is its ability to recover and reuse energy. As the water hammer effect occurs and the high-pressure pulse lifts a portion of the water, the remaining water in the ram’s drive pipe decelerates. This deceleration allows the kinetic energy of the water to be converted back into potential energy, which can be used to pump a new cycle of water. This energy recovery mechanism enhances the overall efficiency of the hydraulic ram.

4. Mechanical Advantage: A hydraulic ram incorporates mechanical advantage through its design. The valve mechanism and other components are optimized to multiply the force generated by the water hammer effect. By leveraging mechanical advantage, the hydraulic ram can produce a more powerful force output compared to the input force from the flowing water.

5. Self-Sustaining Operation: A hydraulic ram operates in a self-sustaining manner, requiring minimal external power sources. Once the ram is set up and primed with water, it can continue to operate using the energy of flowing water. This self-sustainability contributes to the efficiency of force generation, as it eliminates the need for continuous external energy input.

6. Simple and Robust Design: The design of a hydraulic ram is relatively simple and robust, enabling efficient force generation. The absence of complex components reduces friction and energy losses. Additionally, the robust design ensures durability and long-term reliability, making hydraulic rams suitable for various applications.

Through the water hammer effect, momentum transfer, energy recovery, mechanical advantage, self-sustaining operation, and a simple yet robust design, a hydraulic ram maximizes the efficiency and power of force generation. These features make hydraulic rams an effective and reliable choice for pumping water and harnessing hydraulic power.

hydraulic cylinder

Can hydraulic rams be used in construction equipment like bulldozers?

Yes, hydraulic rams are commonly used in construction equipment like bulldozers. Here’s a detailed explanation:

1. Blade Control: Bulldozers are equipped with large blades mounted at the front, which are used for various tasks such as pushing and leveling soil, debris, or other materials. Hydraulic rams play a crucial role in controlling the movement of these blades. The hydraulic rams are connected to the bulldozer’s hydraulic system and enable the operator to adjust the angle, height, and tilt of the blade. By utilizing hydraulic rams, bulldozer operators can precisely control the blade’s position and apply the necessary force for efficient earthmoving and grading operations.

2. Ripper Attachment: Bulldozers often have ripper attachments at the rear of the machine. The ripper is used to break up hard or compacted soil, rocks, or pavement surfaces. Hydraulic rams are utilized to control the movement of the ripper attachment. The rams enable the operator to raise, lower, and angle the ripper, allowing for effective penetration and loosening of the ground. Hydraulic rams provide the necessary force and control to handle tough materials and enhance the bulldozer’s versatility in various construction applications.

3. Track System: Bulldozers feature a track system for mobility and traction on rough terrain. Hydraulic rams are integral components of the bulldozer’s track system, responsible for controlling the movement and tension of the tracks. The rams allow for adjustments in track tension to optimize the grip and stability of the bulldozer when operating on different ground conditions. By utilizing hydraulic rams in the track system, bulldozers can maneuver efficiently and maintain traction even in challenging construction environments.

4. Hydraulic Power: Hydraulic rams in bulldozers are powered by a hydraulic system that consists of a hydraulic pump, valves, and actuators. The hydraulic system provides the necessary power and control to operate the hydraulic rams effectively. Bulldozers typically have robust hydraulic systems capable of generating high forces, allowing the rams to exert significant pushing or lifting capabilities. The hydraulic power provided by the system enables bulldozers to perform heavy-duty construction tasks with precision and efficiency.

5. Operator Control: Bulldozer operators have control over the hydraulic rams through hydraulic control levers or joysticks in the operator cabin. These controls allow operators to manipulate the position, speed, and force of the hydraulic rams, providing precise control over the blade and ripper attachments. The intuitive and responsive nature of hydraulic controls enhances the operator’s ability to perform tasks accurately and efficiently.

In summary, hydraulic rams are extensively used in construction equipment like bulldozers to control the blade and ripper attachments, manage the track system, provide hydraulic power, and offer operator control. The integration of hydraulic rams enhances the performance, versatility, and productivity of bulldozers in various construction and earthmoving applications.

hydraulic cylinder

How is a hydraulic ram different from other hydraulic devices?

A hydraulic ram differs from other hydraulic devices in several key aspects. Here’s a detailed explanation:

1. Working Principle: The hydraulic ram operates based on the principle of water hammer effect and utilizes the kinetic energy of flowing water to pump a portion of that water to a higher elevation. In contrast, other hydraulic devices, such as hydraulic cylinders or hydraulic motors, typically rely on pressurized fluid, usually oil or hydraulic fluid, to generate mechanical force or rotational motion.

2. Energy Source: The hydraulic ram harnesses the energy of flowing water, which is often a renewable and readily available energy source. It does not require external power sources, such as electricity or fossil fuels, to operate. On the other hand, other hydraulic devices typically rely on external power, such as electric motors or engines, to drive the hydraulic fluid and generate hydraulic force or motion.

3. Application: The primary application of a hydraulic ram is to pump water from a lower elevation to a higher elevation, typically for irrigation, water supply, or other similar purposes. It is commonly used in areas with a natural flow of water. In contrast, other hydraulic devices have a wide range of applications across various industries, including construction, manufacturing, automotive, and aerospace. Hydraulic cylinders are commonly used for linear actuation and force generation, while hydraulic motors are used for rotating machinery and motion control.

4. Control and Adjustability: Hydraulic rams have limited control and adjustability compared to other hydraulic devices. The operation of a hydraulic ram is primarily dependent on the water flow and pressure fluctuations. While adjustments can be made to the valve opening or air vessel size, the control over the hydraulic ram’s performance is relatively limited. In contrast, other hydraulic devices offer greater control and adjustability through the use of control valves, flow regulators, pressure sensors, and other components. This allows for precise control of force, speed, and direction in hydraulic systems.

5. Complexity and Components: Hydraulic rams are relatively simple in design and have fewer components compared to other hydraulic devices. They typically consist of a drive pipe, delivery pipe, valve, and air vessel. Other hydraulic devices, such as hydraulic cylinders or hydraulic motors, often have more complex designs with additional components, such as pistons, seals, control valves, and hydraulic lines. The complexity of these devices allows for a wider range of functionalities and precise control but also requires more intricate maintenance and system design.

6. Efficiency: Hydraulic rams are known for their efficiency in converting the energy of flowing water into mechanical work. They can achieve high efficiency levels, especially when properly designed and installed. Other hydraulic devices can also be highly efficient, but their efficiency can be influenced by factors such as fluid leaks, friction losses, and mechanical inefficiencies in the system.

Overall, the hydraulic ram stands out as a specialized hydraulic device that utilizes the energy of flowing water for pumping applications. While it may have limitations in terms of control and adjustability compared to other hydraulic devices, its unique working principle and reliance on renewable energy make it a suitable choice in specific situations where a natural water source is available.

China wholesaler FC Hydraulic RAM for Dump Truck Application with ISO169149   vacuum pump engine	China wholesaler FC Hydraulic RAM for Dump Truck Application with ISO169149   vacuum pump engine
editor by CX 2023-12-16